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Customised Dewatering Pump System

Customer: Yancoal Australia Ltd

Location: Boonal Joint Venture (Bluff, QLD)

Specifications & Features:

Boonal Joint Venture Coal Load Facility

Dowdens Pumping & Water Treatment's Rockhampton branch working closely with Dowdens Pumping - Mackay's Industrial & Fabrication Workshops have successfully designed, manufactured and commissioned a Customised Dewatering Pump System for YANCOAL Australia. YANCOAL own and operate the YARRABEE Coal Mine & Boonal Joint Venture Coal Load Out Facility that is located 40 kilometres north-east of the township of Blackwater, QLD in Central Queensland's Bowen Basin. The Boonal Joint Venture is a coal load out facility located on the Capricorn Highway in Central Queensland, Australia. Coal from both the Yarrabee Coal Mine and Jellinbah Coal Mine are transported via rail link to the Port of Gladstone from the Boonal coal load out facility.

After initial site visits Dowdens Pumping - Rockhampton were able to measure the height and distance required for the dewatering pump system, as well as clearly establish pipe sizes and required flow rates to adequately meet the clients onsite dewatering requirements. This led to the in-house design of the unit by Dowdens Pumping - Mackay's Engineering Department. Once the proposal had been accepted by the client CAD drawings were immediately created and passed onto the Dowdens Industrial Fabrication Workshop.

Boonal Joint Venture's Customised Dewatering Pump System Supply Scope:

  • The Yanmar diesel engine recommended by Dowdens Pumping - Rockhampton ensured long term problem free operation
  • All fabrication, assembly and performance testing was conducted by Dowdens Pumping & Water Treatment in-house & onsite guaranteeing product quality

Boonal Joint Venture - Coal Load Facility Dewatering Pump

Details:

As Dowdens Pumping are an authorised FLOWSERVE Pumps Distributor, we were able to quickly and easily size and source a FLOWSERVE Hydro Titan Pump. The Hydro Titan 100x65-250 Pump has a capable duty of 14 l/sec (@ 50m total head) and perfectly matched the clients site requirements. From here Dowdens Industrial Fabrication Workshop welded the skid base together which was then bunded and fully hot dip galvanised. This innovative system utilised a universal coupling, installed between the pump and motor to reduce the chance of miss alignment occurring between the pump and engine.

Dowdens Industrial Fabrication Workshop then proceeded to assemble and mount the 125l diesel fuel tank, Yanmar 3TNV84TEPP-PE 3-Cylinder Diesel Engine, Hydro Titan 100x65-250 Pump and install the universal coupling. Dowdens Electricians then connected the battery and solar array charger module to the canopy [pictured below], whilst mounting the Yanmar 'Engine Protection Unit'. The engine was then taken outside and tested. Once all this was completed it was transported to site where final commissioning was successfully completed.

The complete Boonal Joint Venture's Customised Dewatering Pump System was designed, installed and commissioned by Dowdens Pumping on time and within budget. Dowdens Pumping & Water Treatment's Rockhampton branches design philosophy for this project was: Cost Effectiveness - Innovation - Ease of Installation - Simple & Effective Pump Operation - Engine Longevity - System Reliability & Reduced Ongoing Maintenance.

Boonal Joint Venture's Customised Dewatering Pump System - Key Components:

Boonal Joint Venture - Coal Load Facility Dewatering Pump



 
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